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March 5, 2026International Journal of Fuzzy Systems0 citationsOpen Access

A Socio-Economic Fuzzy Linear Aggregate Production Planning Model Solved via the Fuzzy Ranking Method

NENepal H. ElKasrawyNGNoha M. GalalAAAhmed Abdelmoneim

Key Points

  • The study aims to create a fuzzy linear model for aggregate production planning that balances costs, workforce changes, and customer satisfaction.
  • Developed a fuzzy linear single objective model for aggregate production planning.
  • Introduced penalty costs for unmet demand and unutilized capacity.
  • Used fuzzy ranking method to solve the model with numerical instances for a single product family.
  • Investigated various aggregate production planning strategies across different industrial contexts.
  • The mixed planning strategy produced a more robust production plan.
  • The model is particularly beneficial for industries facing fluctuating demands and seasonal variations.
  • Results suggest that the choice of planning strategy is influenced by the planning horizon and industry type.

Abstract

Abstract Uncertainty is inherent to aggregate production planning (APP) due to the dynamic nature of the manufacturing environment. APP delineates the economic and social performance of the production system by determining the production plan and workforce level to achieve demand satisfaction. This work develops a fuzzy linear single objective model aiming for a trade-off between minimizing the total production costs and change in workforce level and maximizing customer satisfaction and capacity utilization. To this end, two types of penalty costs are introduced: the cost of unmet demand and the cost of unutilized capacity. The fuzzy ranking method is used to solve the proposed model. Numerical instances considering a single product family reflecting different industrial cases are solved for different planning horizons. Furthermore, different APP strategies were investigated in various industrial contexts. The mixed APP strategy resulted in a more robust and effective production plan, which is especially advantageous for industries dealing with fluctuating demands, cost swings, or seasonal variations. However, the choice of the APP strategy depends on the planning horizon length and the type of industry. Future research may include actual case studies with multiple product families, consideration of backordering, environmental impact, and other forms of uncertainty.

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Cite This Study

ElKasrawy et al. (2026) studied this question.

synapsesocial.com/papers/69a91dc3d6127c7a504c0f56https://doi.org/10.1007/s40815-025-02206-7
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