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March 5, 20260 citations

Modelling and analysis of automotive A-pillar reinforcement using CFRP for high crashworthiness of passenger car

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VKVilas KanthaleJWJagmeet Singh Wade

Key Points

  • This work aims to enhance the crashworthiness of automotive A-pillar components using carbon fiber reinforcement.
  • Developed a finite element model of the A-pillar component
  • Analyzed three materials: structural steel, epoxy glass fiber, and carbon fiber
  • Conducted 3-point bending tests using both structural steel and carbon fiber
  • Simulated tests on carbon fiber at multiple orientation angles
  • Carbon fiber reinforcement led to higher reaction forces compared to structural steel
  • Maximum reaction force of 16.990 KN was achieved in experimental validation for carbon fiber
  • Simulations closely matched experimental results, confirming model accuracy

Abstract

In this work, an A-pillar component of an automotive car was studied for the safety of passengers and to avoid more damage to the vehicle. For this, a comprehensive model of an A-pillar with the reinforcement of carbon fiber was developed and analyzed using Finite Element Analysis (FEA) in ANSYS Workbench. Initially, the investigation was carried out on three materials such as structural steel without any reinforcement, epoxy glass fiber reinforcement, and carbon fiber reinforcement. Further, the 3-point bending test was performed without any orientation angle by using structural steel and carbon fiber material. Simulation tests were performed on a carbon fiber material with the orientation angles 00-00-00, 00-300-600, 300-600-900, and 900-00-900 producing the reaction forces 16.046 KN, 16.988 KN, 16.945 KN, and 16.046 KN respectively. For validation, the experiments were conducted on carbon fiber components with a ply orientation angle of 00-300-600, and the maximum reaction force generated 16.990 KN, which shows that this value is very close to the analytical analysis. Therefore, it is revealed that the strength and performance of the A-pillar component were enhanced with the use of carbon fiber as a reinforcement material compared with the structural steel.

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Cite This Study

Kanthale et al. (2026) studied this question.

synapsesocial.com/papers/69a91e65d6127c7a504c260bhttps://doi.org/10.1051/epjconf/202635502001/pdf
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