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March 6, 2026The International Journal of Advanced Manufacturing Technology1 citationsOpen Access

Investigation into the surface structural coloration of Ti6Al4V alloys for use in the anti-counterfeiting of critical industrial products

ALAntonio De LucaGAGiuseppina AmbrogioUniversity of CalabriaVCVincenzo Caligiuri

Key Points

  • This investigation aims to develop a unique optical marker using Ti6Al-4V alloys to enhance anti-counterfeiting measures.
  • Experimental study on Ti-6Al-4V alloy samples
  • Incorporation of thin ITO films and silver nano-islands via sputtering deposition
  • Characterization of optical properties using ellipsometry and reflectance spectroscopy
  • Morphological analysis conducted with atomic force microscopy (AFM)
  • Plasmonic surfaces modulated color and reflectance, creating a unique optical marker.
  • Achieved macroscopically reproducible color with a distinct microscopic pattern.
  • Established a high but not extreme level of security for product authentication.

Abstract

Nowadays, procurement strategies for complex products rely on a global supply chain dimension. This practice exposes companies to increasing risks of counterfeiting and loss of control across the supply chain, with significant implications for safety, reliability, reputation, and competitiveness. Conventional anti-counterfeiting strategies exhibit clear limitations, as the trade-off between cost-effectiveness and authentication reliability often compromises product uniqueness and integrity. In this context, plasmonic technology represents a promising approach among the surfaces’ functionalization techniques: by harnessing nanoscale electronic oscillations, metallic substrates can be endowed with an optical “fingerprint” that is unique, irreproducible, and capable of verifying product provenance. Here, we present an experimental study on Ti-6Al-4 V alloy samples, using sputtering deposition to incorporate thin ITO films and silver nano-islands. Optical and morphological characterizations via ellipsometry, reflectance spectroscopy, and atomic force microscopy reveal that plasmonic surfaces can precisely modulate color and reflectance, generating a proper optical marker. The process yields a macroscopically reproducible color, which offers a high (but not extreme) level of security, as well as a unique microscopic pattern that, however, requires atomic force microscopy (AFM) to be read. This case study underscores the potential of plasmonic technology for high-value sectors, providing an initial practical result for enhancing product security, authentication, and traceability.

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Cite This Study

Luca et al. (2026) studied this question.

synapsesocial.com/papers/69aa6f0d531e4c4a9ff59247https://doi.org/10.1007/s00170-026-17799-y
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