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March 7, 2026International Journal of Exergy0 citations

Exergy destruction associated with maximising C2 recovery in an existing NGL facility

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KZKarim Gaber ZakiANAhmed NassarRER.S. Ettouney

Key Points

  • This research aims to improve C2 recovery rates in an existing NGL facility while examining energy implications.
  • Modified operating conditions to decrease the demethaniser temperature
  • Reduced pressure in the demethaniser and low-temperature separator
  • Implemented additional sweetening unit
  • Increased C2 recovery from 59% to 94%
  • Energy consumption increased by 16.5 MW during adjustments
  • Energy consumption rose an additional 31.8 MW due to the sweetening unit

Abstract

This study addresses increasing C2 recovery in an existing NGL plant through a set of operating conditions modifications targeting the decrease of the demethaniser temperature. The CO2 freezing problem associated with the reduction in temperature is first studied. Reducing the demethaniser pressure and temperatures of the low-temperature separator and reflux enabled to increase the C2 recovery from 59% to 94% with an increase in energy consumption by 16.5 MW. This however required the addition of a sweetening unit and a consequent additional increase in energy consumption by 31.8 MW. The exergy destruction and efficiency associated with revamp were also studied.

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Cite This Study

Zaki et al. (2026) studied this question.

synapsesocial.com/papers/69abc2725af8044f7a4ec15dhttps://doi.org/10.1504/ijex.2026.152055
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