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March 10, 2026Scientific Reports0 citationsOpen Access

Adaptive machine learning models for predictive maintenance in industrial internet of things (IIoT) systems

SSS. SubashreeMRM. RajakumaranGPG. Pushpa

Key Points

  • The research aims to evaluate how adaptive machine learning models improve predictive maintenance in IIoT systems compared to non-adaptive models.
  • Investigated the use of reinforcement learning (RL) and deep reinforcement learning (DRL) for maintenance prediction.
  • Compared adaptive models against traditional, non-adaptive models using metrics like accuracy, precision, recall, F1 score, and AUC-ROC.
  • Utilized edge and cloud computing to optimize decision application and integration into industrial systems.
  • Adaptive models achieved 93.4% accuracy and 95.2% AUC-ROC, outperforming non-adaptive models.
  • Adaptive Ensemble model enhanced recall by 11.2% points and precision by 10.2% points compared to the best non-adaptive baseline.
  • Significant improvements in memory (8.5% points) and F1-score (8.2% points) were observed with adaptive models over Random Forest.

Abstract

The research examines how RL and DRL models can be used to enhance the prediction of maintenance needs in the IIoT setting. The purpose is to assess the accuracy, precision, recall, F1 score and the AUC-ROC of adaptive models against non-adaptive models. It is clear from the results that adaptive models outperform traditional models in fault prediction, providing better accuracy and more accurate predictions. Furthermore, adaptive models can handle changes in the environment and the equipment better than other models. Moreover, when these models are used with edge and cloud computing, they make sure that decisions are applied quickly and that the models can be easily integrated into industrial systems. The research also demonstrates that adaptive machine learning models can improve the accuracy of the model and reduce both false positive and false negative cases. When compared to non-adaptive baselines, adaptive models increased recall by up to 11.2% points and precision by up to 10.2% points. The Adaptive Ensemble performed best overall (93.4% accuracy, 95.2% AUC-ROC). Experimental assessment reveals consistent and statistically significant enhancements in performance for adaptive models across all criteria. The Adaptive Ensemble attains superior performance, achieving 93.4% accuracy and 95.2% AUC-ROC. In comparison to the most robust non-adaptive baseline (Random Forest), it enhances memory by 8.5% points, precision by 7.8% points, and F1-score by 8.2% points. In comparison to SVM, recall increases by 11.2% points and precision by 10.2% points, signifying significant decreases in undetected faults and false positives.The study provides information about how adaptive learning can be used in IIoT-based PdM systems and offers advice to industries that want to make their PdM systems more reliable, effective and cost-efficient.

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Cite This Study

Subashree et al. (2026) studied this question.

synapsesocial.com/papers/69af944f70916d39fea4b663https://doi.org/10.1038/s41598-026-42666-x
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