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March 10, 2026Scientific Reports2 citationsOpen Access

Optimal nano-silica filler concentration to optimize kinetics, rheology and bonding of self-adhesive composites

MAMiguel AlvesPPPedro Schwartz Kalil PereiraDSDiana C. Silva

Key Points

  • The aim is to determine how different concentrations of silica nanoparticles affect the properties of self-adhesive flowable resin composites.
  • Tested five concentrations of nano-silica in resin composites (0, 2.5, 5, 7.5, 10 wt%) against a control.
  • Used real-time ATR-FTIR for polymerization kinetics and viscosity measurements under controlled shear.
  • Conducted shear bond strength tests and analyzed interface quality with Masson’s trichrome and environmental SEM.
  • Applied two-way MANOVA and one-way ANOVA for statistical analysis of results.
  • NanoSi_2.5 showed the fastest polymerization rate, while NanoSi_5 was slowest.
  • Maximum degree of conversion (DC max) peaked at 10 wt% NanoSi, with 78.77%.
  • Bond strength varied among formulations, with the commercial control yielding the highest at 8.6 MPa.
  • Increased nano-silica concentration correlated with viscosity increases and noted porosity in higher concentrations.

Abstract

Abstract To determine how silica nanoparticle (NanoSi) content modulates polymerization kinetics, dentin bonding, and interfacial adaptation in self-adhesive flowable resin composites (SAFRCs). Five UDMA/PPGDMA/10-MDP SAFRCs containing 0, 2. 5, 5, 7. 5, or 10 wt% NanoSi were compared to a commercial reference (Vertise Flow, VF). Real-time ATR-FTIR provided t 0. 5, Rp max, delay time, and DC max ; viscosity was measured under controlled shear. Shear bond strength (SBS) was tested at 24 h. Masson’s trichrome and environmental SEM (E-SEM) assessed interfaces. Two-way MANOVA examined formulation and exposure time (20 vs 40 s) effects on kinetics; one-way ANOVA analyzed µSBS (ɑ = 0. 05). Formulation and time significantly affected the multivariate kinetic response (Wilks’ λformulation = 0. 1905, p = 0. 0099; Wilks’ λₜime = 0. 4296, p = 0. 0045), with no interaction. NanoSi₂. 5 polymerized fastest (Rp max 3. 17 ± 0. 43%·s⁻ 1) ; NanoSi₅ was slowest (1. 61 ± 0. 26%·s⁻ 1). DC max increased with filler, peaking at NanoSi₁0 (78. 77 ± 2. 64%) ; extending exposure from 20 to 40 s raised DC max by 10. 23 ± 2. 16% without altering kinetics. All pastes were shear-thinning, with viscosity rising monotonically with NanoSi. SBS differed among materials (ANOVA F = 3. 14, p = 0. 02): VF was highest (8. 6 ± 2. 2 MPa) ; NanoSi₀ reached 6. 0 ± 1. 1 MPa (NS vs VF) ; NanoSi₂. 5–5 clustered lower (~ 3–4 MPa) and NanoSi₇. 5 reached the minimum. Trichrome and E-SEM showed thin, continuous interfaces at 0–2. 5 wt% and increasing porosity/thin separations at 7. 5–10 wt%. Nanosilica altered cure, flow and interfacial quality trade-offs; faster early kinetics and higher final conversion did not translate into higher SBS, emphasizing the need to optimize interfacial wetting/adaptation alongside mechanical parameters in SAFRC design. A formulation window may exist in which flow, cure, and bonding are balanced to enhance the clinical potential of self-adhesive composites.

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Cite This Study

Alves et al. (2026) studied this question.

synapsesocial.com/papers/69af950a70916d39fea4c3b8https://doi.org/10.1038/s41598-026-43290-5
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