Thermal hydrolysis pretreatment (THP) increases the solubilization of sewage sludge, while bioelectrochemically assisted anaerobic digestion (BEAD) enhances the conversion of the solubilized organic matter into methane and improves reactor stability in the presence of inhibitory compounds. In this study, by mapping methane production in a BEAD reactor against the soluble organic loading rate (sOLR), determined from soluble chemical oxygen demand (sCOD) measurements, distinct operational regimes corresponding to different THP temperatures were identified. With the 120 °C pretreated feedstock, the BEAD reactor operated in a hydrolysis-limited regime, where increasing sOLR increased methane production but reduced conversion efficiency. Accordingly, at an sOLR of 4.5 g (LR d)−1, a volumetric methane production rate of 0.8 L LR−1 was achieved. Increasing THP severity to 150 °C improved solids solubilization and shifted the system into a kinetically enhanced regime, in which methane production was directly proportional to sOLR, indicating improved substrate accessibility and reaction kinetics. Consequently, at an sOLR of 7.75 g (LR d)−1, methane production reached 1.46 L LR−1. This regime-based analysis provides quantitative guidance for selecting pretreatment severity and loading strategies to maximize methane production, while maintaining stable BEAD reactor operation at high organic loads.
Wang et al. (2026) studied this question.