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March 12, 2026Sensors1 citationsOpen Access

A Flexible Piezoresistive Sensor Based on ZnO/MWCNTs/PDMS Composite Foam with Overall Performance Trade-Offs

JZJun ZhengWXWenting XuWDWen Ding

Key Points

  • The aim is to develop a flexible piezoresistive sensor with improved sensitivity, stability, and response time for wearable applications.
  • Employed glucose-based sugar-templating method for fine-pore foam structure fabrication.
  • Used a dual-filler strategy with ZnO and MWCNTs embedded in a PDMS matrix.
  • Evaluated sensor performance in terms of sensitivity, detection range, and response times.
  • Achieved sensitivity of 9.02 kPa−1 within a pressure range of 0-10 kPa.
  • Demonstrated rapid response and recovery times of 50 ms and 70 ms, respectively.
  • Maintained stable performance after 5000 compression cycles at 300 kPa with negligible environmental interference.

Abstract

The flexible foam piezoresistive sensor demonstrates significant potential for wearable strain-sensing applications due to its substantial deformation capacity, excellent flexibility, and cost effectiveness. However, conventional flexible foam piezoresistive sensors often struggle to simultaneously achieve high sensitivity, a wide pressure detection range, fast response and long-term stability. This paper employed a glucose-based sugar-templating method to fabricate a fine-pore (50 μm) foam structure complemented by a dual-filler strategy to enhance overall performance. A robust porous conductive network was constructed by embedding zinc oxide (ZnO) and multi-walled carbon nanotubes (MWCNTs) into a polydimethylsiloxane (PDMS) matrix. The resulting sensor exhibits outstanding piezoresistive properties, featuring a wide linear detection range (0–80% strain) and a high sensitivity of 9.02 kPa−1 within the 0–10 kPa pressure range. It demonstrates rapid response/recovery times of 50/70 ms and maintains stable output performance even after 5000 compression cycles at 300 kPa. The sensor also exhibits negligible environmental interference and excellent long-term stability. When attached to finger joints, feet soles, or the throat, the sensor enables functions such as finger bending recognition, race-walking violation discrimination, gait analysis, and vocal fold vibration recognition, thereby demonstrating its considerable potential for application in human–computer interaction and human motion detection.

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Cite This Study

Zheng et al. (2026) studied this question.

synapsesocial.com/papers/69b2587296eeacc4fcec82f6https://doi.org/10.3390/s26051724
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