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March 13, 20260 citationsOpen Access

A Bayesian Hierarchical Model for the Reliability Assessment of Industrial Machinery Fleets in Uganda

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MSMoses SsekandiPAPatience AumaNKNakato Kigozi

Key Points

  • The study aims to create a Bayesian hierarchical modeling framework to evaluate the reliability of machinery fleets in Uganda, addressing issues caused by sparse data.
  • Constructed a Bayesian hierarchical Weibull model incorporating fleet-level and individual machine data.
  • Used Hamiltonian Monte Carlo for estimating posterior distributions.
  • Analyzed the reliability of haulage equipment using time-to-failure estimates.
  • The model provided more precise reliability estimates compared to non-hierarchical approaches.
  • The posterior median time to failure for haulage equipment was 1,240 operating hours, with a 95% credible interval of [1,050, 1,460].
  • Significant fleet heterogeneity was noted, with group variance of 0.78.

Abstract

"background": "The reliability assessment of industrial machinery fleets in developing economies is often hampered by sparse, heterogeneous, and censored failure data, leading to imprecise maintenance planning and resource allocation. ", "purpose and objectives": "This study develops and validates a novel Bayesian hierarchical modelling framework to estimate the reliability of heterogeneous machinery fleets operating in Uganda, providing robust failure rate estimates and quantifying uncertainty for improved asset management. ", "methodology": "A Bayesian hierarchical Weibull model was constructed, integrating fleet-level and individual machine data. The core reliability model for the i^{th machine is Ri (t) = \ (- (\ t) ^\), where \ (\) = \ + \ Xi + ugi, with ug \ N (0, \²) representing random effects for machine group g. Posterior distributions were estimated using Hamiltonian Monte Carlo. ", "findings": "The model successfully pooled information across fleets, yielding more precise reliability estimates than non-hierarchical methods. For a critical class of haulage equipment, the posterior median time to failure was 1, 240 operating hours, with a 95% credible interval of 1, 050, 1, 460. Fleet heterogeneity was significant, with group variance \ estimated at 0. 78 (CrI: 0. 52, 1. 12). ", "conclusion": "The proposed Bayesian hierarchical model offers a statistically rigorous and practically useful tool for reliability analysis under data-scarce conditions, effectively characterising uncertainty and variability across different machinery groups. ", "recommendations": "Adoption of this modelling framework is recommended for asset-intensive industries and regulatory bodies to inform data-driven maintenance schedules, spares provisioning, and lifecycle cost analyses. ", "key words": "Reliability engineering, Bayesian statistics, hierarchical modelling, asset management, maintenance, developing economies", "contribution statement": "This paper presents the first application

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Cite This Study

Ssekandi et al. (2022) studied this question.

synapsesocial.com/papers/69b3acf302a1e69014ccf102https://doi.org/10.5281/zenodo.18966434
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