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March 17, 2026Scientific Reports0 citationsOpen Access

Adaptive reinforcement learning for lithography optimization: a scalable AI-driven solution for next-generation semiconductor manufacturing

URUmar RashidFSFahad ShafiqueHAHamza Atif

Key Points

  • The aim is to develop an efficient optimization method for lithography in semiconductor fabrication processes.
  • Proposed Adaptive Reinforcement Learning for Lithography Optimization (ARLO) framework.
  • Integrated self-attention mechanisms and reinforcement learning for photomask optimization.
  • Evaluated using the LithoBench benchmark for performance assessment.
  • ARLO achieved a 37.8% reduction in L2 Loss compared to GAN-OPC.
  • 74.0% reduction in Process Variation Band (PVB) compared to GAN-OPC.
  • Maintained competitive runtime of 0.035 seconds per patch.

Abstract

Abstract Semiconductor lithography, a pivotal process in integrated circuit (IC) fabrication, accounts for approximately 30% of production costs and faces significant challenges as feature sizes shrink to sub-nanometer scales. Optical diffraction and process-induced distortions complicate precise patterning, necessitating advanced techniques beyond traditional Optical Proximity Correction (OPC). Inverse Lithography Technology (ILT) offers a mathematically robust approach to enhance pattern fidelity, yet its high computational complexity limits scalability. We propose Adaptive Reinforcement Learning for Lithography Optimization (ARLO), a U-Net-based framework integrating self-attention mechanisms and reinforcement learning (RL) to iteratively optimize photomasks using real-time lithographic simulations. Evaluated on the LithoBench benchmark, ARLO achieves a 37. 8% reduction in L₂ Loss and a 74. 0% reduction in Process Variation Band (PVB) compared to GAN-OPC, alongside 14. 7% and 9. 1% L₂ Loss reductions and 51. 3% and 37. 1% PVB reductions versus Deep LithoNet (DLN) and RL-ILT, respectively. Despite a higher shot count (181. 4% increase vs. GAN-OPC, 59. 0% vs. DLN-1, 29. 4% vs. RL-ILT), ARLO maintains a competitive runtime of 0. 035 seconds per patch. These results position ARLO as a scalable, efficient solution for next-generation semiconductor manufacturing.

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Cite This Study

Rashid et al. (2026) studied this question.

synapsesocial.com/papers/69b8f0fddeb47d591b8c5c83https://doi.org/10.1038/s41598-026-43555-z
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