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March 26, 2026Polymer Composites0 citations

Ambient‐Temperature‐Stable Epoxy Prepregs With Tunable Processability and Curing Behavior: Correlating Prepreg Structure With Composite Performance

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CUCuma Ali UçarBDBekir Dizman

Key Points

  • This research aims to develop epoxy prepregs that maintain stability at ambient temperatures while achieving desired processing properties and composite performance.
  • Designed a one-component epoxy resin using Araldite LY 1564, TETA, and dicyandiamide.
  • Impregnated the resin into twill carbon fiber fabric and partially cured it at low temperatures.
  • Varied TETA content to tune the viscosity, glass transition temperature, drapability, and tackiness of the prepregs.
  • Conducted practical drapability tests and correlated results with interlaminar shear strength (ILSS) measurements.
  • Identified a critical viscosity-drapability threshold that significantly affects ILSS.
  • Showed that below a 20% degree of cure, ILSS decreases sharply and correlates with increased prepreg drapability.
  • Established a structure-property-performance framework to assess dual-cure epoxy prepregs.

Abstract

ABSTRACT A new one‐component epoxy resin comprising Araldite LY 1564, triethylenetetramine (TETA), and dicyandiamide was impregnated into twill carbon fiber fabric and partially cured at low temperature via selective reaction between TETA and DGEBA, producing ambient temperature‐stable prepregs. Systematic variation of TETA content enabled precise tuning of viscosity, glass transition temperature, drapability, and tackiness, revealing strong correlations among these properties. A practical drapability test with a coefficient of variation of 10% was developed and validated, demonstrating a direct link between prepreg drapability and interlaminar shear strength (ILSS) of the resulting composites. A critical viscosity–drapability threshold, 20% of degree of cure, was identified, beyond which ILSS sharply declined, above 8% with respect to an increase of 5% of degree of cure, highlighting that early‐stage resin behavior governs final composite performance. These findings establish a structure–property–performance framework for dual‐cure epoxy prepregs, providing a simple predictive tool for assessing prepreg quality and guiding the design of advanced systems for high‐performance aerospace, automotive, and industrial applications.

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Cite This Study

Uçar et al. (2026) studied this question.

synapsesocial.com/papers/69c4ccc9fdc3bde44891854dhttps://doi.org/10.1002/pc.71041
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