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March 26, 2026Journal of Manufacturing and Materials Processing1 citationsOpen Access

Planning of Energy-Efficient Machining Processes

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RARezo AliyevIAIlgar AbbasovSSSylvio Simon

Key Points

  • The aim is to develop a method for planning energy-efficient machining processes in manufacturing.
  • Developed an optimization-based methodology for planning machining processes.
  • Focused on determining economically optimal cutting parameters.
  • Utilized turning as an illustrative case to demonstrate the approach.
  • Validated the planning method through a case study.
  • Achieved reduced energy consumption during the machining process.
  • Demonstrated a balance between economic efficiency and energy utilization.

Abstract

The increasing importance of sustainability in the manufacturing industry necessitates that, alongside economic efficiency, resource and energy consumption must also be taken into account when planning manufacturing processes. In particular, the mechanical processing of components on machine tools offers significant potential to reduce energy consumption during machining. This article presents a method for planning energy-efficient machining processes, illustrated through the example of turning. The proposed planning methodology is based on mathematical optimization and determines economically optimal cutting parameters while simultaneously ensuring efficient energy utilization. The effectiveness of the planning approach is subsequently validated through a case study involving a sample-turned component.

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Cite This Study

Aliyev et al. (2026) studied this question.

synapsesocial.com/papers/69c4ccc9fdc3bde448918562https://doi.org/10.3390/jmmp10040111
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