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April 4, 2026Recycling1 citationsOpen Access

Research on Producing Boiler Fuel from Sunflower Oil Wastes

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DMDenis MiroshnichenkoYPYurii ParkhomovYLYurii Lypko

Key Points

  • The aim is to utilize soapstocks from sunflower oil processing to produce a low-sulfur boiler fuel.
  • Obtained soapstock from sunflower oil neutralization at an oil plant.
  • Conducted treatments involving water, acid, and washes to process the soapstock.
  • Analyzed the final product for compliance with various fuel standards.
  • The soapstock yield was 9.95 wt% based on 100 wt% oil.
  • The produced fuel had a sulfur content of 0.12 wt% and complied with ISO 8217:2024 standards.
  • The final product exhibited twice the heat of combustion compared to similar fuels from other waste streams.

Abstract

The effective utilization and effective valorization of various organic industrial wastes have become increasingly important issues. One significant area for enhancing the circular economy is the processing of waste generated from vegetable oils and animal fats. This article focuses on the processing and use of soapstocks, which result from the chemical reaction between fatty acids and alkali. These soapstocks represent the most significant portion (approximately 70–90 wt% by weight) of waste produced by the oil and fat industry. The raw material for this study was soapstock obtained from the neutralization of sunflower oil at the PJSC “Zaporizhzhya Oil and Fat Plant,” designed by the Belgian company “De Smet.” The soapstock yield was found to be 9.95 wt% based on 100 wt% oil. Through a series of treatments involving water, acid, and multiple washes, a low-sulfur fuel component was produced that nearly meets the standards for boiler fuels as outlined in DSTU 4058-2001 and PN-C-96024:2020, except for the heat of combustion. It fully complies with the requirements specified in ISO 8217:2024. The sulfur content of the final product was determined to be 0.12 wt%. Additionally, the fuels produced contained 75.33 wt% carbon, 11.64 wt% hydrogen, and 12.00 wt% oxygen. Due to the relatively low oxygen content, the resulting product exhibits approximately twice the heat of combustion of similar fuels derived from other waste streams in the oil and fat industry.

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Cite This Study

Miroshnichenko et al. (2026) studied this question.

synapsesocial.com/papers/69d0af52659487ece0fa5451https://doi.org/10.3390/recycling11040072
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