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April 10, 2026Micromachines2 citationsOpen Access

An Intelligent Temperature Compensation Method for Pressure Sensors Under High-Temperature and High-Pressure Conditions Based on a Modified Slime Mold Algorithm

YZYang ZhaoWJWanlu JiangETEnyu Tang

Key Points

  • The aim is to enhance the accuracy of piezoresistive pressure sensors under high-temperature and high-pressure conditions.
  • Developed an experimental platform to test sensors at 0–175 °C and 0–170 MPa.
  • Collected sensor outputs at various temperature and pressure points to create a dataset.
  • Optimized key parameters of the compensation model with a Modified Slime Mold Algorithm (MSMA).
  • Deployed the optimized model on an embedded hardware platform for real-time applications.
  • Post-compensation, the sensor showed a maximum full-scale error of 0.26%.
  • Maximum sensitivity drift recorded was −0.019% FS/°C.
  • Errors were significantly reduced compared to traditional methods like interpolation and polynomial fitting.
  • The embedded system maintained compensation accuracy and met real-time application demands.

Abstract

During deep and ultra-deep oil and gas drilling, downhole high-temperature and high-pressure conditions significantly affect the measurement accuracy of piezoresistive pressure sensors. To improve measurement accuracy under such extreme conditions, this study proposes an intelligent temperature compensation method based on a Modified Slime Mold Algorithm (MSMA). An experimental platform covering the full operating range of 0–175 °C and 0–170 MPa was established to acquire sensor outputs, and samples were collected at various temperature and pressure points to construct a dataset. Key parameters of the compensation model were optimized using the MSMA, enhancing the model’s fitting capability. Results indicate that, after compensation, the sensor exhibits a maximum full-scale error of 0.26% and a maximum sensitivity drift of −0.019% FS/°C, significantly reducing errors compared with traditional interpolation and polynomial fitting methods. The optimized compensation model was further deployed on an embedded hardware platform, enabling high-precision temperature compensation in an engineering context. Experimental data demonstrate that the embedded implementation maintains compensation accuracy while meeting real-time application requirements, making it suitable for downhole pressure monitoring and for output correction of other intelligent sensors operating under complex field conditions.

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Cite This Study

Zhao et al. (2026) studied this question.

synapsesocial.com/papers/69d894ec6c1944d70ce05d35https://doi.org/10.3390/mi17040398
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