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April 19, 2026Biomimetics2 citationsOpen Access

Biomimetic Spiral-Reinforced Honeycomb for Integrated Energy Absorption Under Complex Loading Scenarios

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JNJunhao NianCentral South UniversityZHZhenyu HuangCentral South UniversityYZYingsong ZhaoDigital Solid State Propulsion (United States)

Key Points

  • To explore a biomimetic design strategy for enhancing energy absorption in honeycomb structures under various loading conditions.
  • Fabrication of biomimetic honeycomb specimens using 3D printing technology.
  • Compression testing of specimens under different loading directions.
  • Development of a numerical model validated by experimental data.
  • The biomimetic honeycomb showed improved in-plane energy absorption capacity by up to 70%.
  • It maintained favorable out-of-plane performance compared to traditional hexagonal honeycombs.
  • Spiral reinforcements enhanced load transfer, resulting in uniform plastic stress distribution.

Abstract

Planar honeycomb structures, especially biomimetic hexagonal honeycombs, are widely used in energy-absorbing equipment because of their excellent out-of-plane deformation resistance. However, their significant mechanical anisotropy, manifested by the large discrepancy between out-of-plane and in-plane responses, greatly restricts their broader applications. Inspired by spiral-reinforced thin-walled biological tubular systems, such as animal tracheae and plant vessels, this study proposes a biomimetic reinforcement strategy by embedding spiral structures along the thin walls of planar honeycombs. To validate the feasibility of the proposed design, biomimetic honeycomb specimens were fabricated using 3D-printing technology and tested under compression along different loading directions. Furthermore, a numerical model validated against the experiments was developed to reveal the underlying enhancement mechanism. The results demonstrate that the proposed biomimetic honeycomb preserves the favorable out-of-plane performance of the conventional hexagonal honeycomb, while improving the in-plane energy absorption capacity by up to 70%. The biomimetic spiral reinforcements enable more effective load transfer under multidirectional loading, resulting in a more uniform plastic stress distribution over the entire structure and activating a larger deformation region for energy dissipation. The present work provides a bioinspired strategy for developing lightweight energy-absorbing structures for potential applications in aerospace, rail vehicles, marine engineering, and civil structures.

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Cite This Study

Nian et al. (2026) studied this question.

synapsesocial.com/papers/69e47376010ef96374d8f4f8https://doi.org/10.3390/biomimetics11040277
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