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April 20, 2026Materials Today Communications0 citationsOpen Access

Fabrication of Ni-SiC composite coating with coral-like hierarchical structure via magnetic field-assisted jet electrodeposition for efficient oil/water separation

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YCYa ChenHPHaozhe PangSSShimao Shangguan

Key Points

  • The aim is to develop a Ni-SiC composite coating for enhanced oil/water separation efficiency.
  • Synthesis of Ni-SiC composite coating using magnetic field-assisted jet electrodeposition.
  • Evaluation of processing parameters like voltage and deposition time on surface characteristics.
  • Assessment of wettability properties including WCA and UOCA of the coated mesh.
  • Testing separation efficiency across various oil/water emulsions and stability under corrosive conditions.
  • Ni-SiC-coated mesh achieved a WCA of 0° and UOCA of 152.2° under optimal conditions.
  • Maintained over 95% separation efficiency after 50 cycles of use.
  • Displayed remarkable superhydrophilicity and underwater superoleophobicity for three months in natural conditions.
  • Retained UOCA above 150° after 10 hours of water erosion.

Abstract

A Ni-SiC composite coating was effectively synthesized on a stainless-steel substrate through a jet electrodeposition technique integrated with a magnetic field, and then utilized for oil/water separation. Guided by an external magnetic field, the magnetically responsive nickel components loaded with hydrophilic SiC were incorporated into the coating, creating a coral-like micro-nano hierarchical rough structure. The functionalized mesh demonstrated remarkable superhydrophilic properties and submerged low-adhesion superoleophobicity. Appropriate processing parameters were identified by analyzing how electrodeposition duration and voltage influence the surface topography as well as the wettability associated with the Ni-SiC-coated mesh. The results indicated that the Ni-SiC-coated mesh prepared at 30 V for 10 minutes exhibited a WCA of 0° and a UOCA of 152.2°. Ni-SiC-coated meshes fabricated at a lower voltage required a deposition time of 30 minutes to achieve superhydrophilicity and underwater superoleophobicity. The mesh achieved high efficiency along with superior purification levels for various oil/water emulsions and sustained a stable separation performance (exceeding 95%) after 50 cycles. The treated substrate maintained its functionality in aggressive media. In natural conditions, the Ni-SiC-coated mesh still retained its outstanding superhydrophilicity and underwater superoleophobicity after three months of storage. In addition, the Ni-SiC-coated mesh maintained a UOCA of more than 150° after water erosion for 10 hours. • Ni-SiC composite coating was fabricated via magnetic field-assisted jet electrodeposition. • The coated mesh exhibited excellent superhydrophilicity and underwater superoleophobicity. • The coated mesh maintained a stable performance in corrosive solutions. • The wettability of the coated mesh showed long-term stability in the natural environment.

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Cite This Study

Chen et al. (2026) studied this question.

synapsesocial.com/papers/69e5c2d003c2939914028c8ehttps://doi.org/10.1016/j.mtcomm.2026.115211
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