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April 26, 2026Advanced Energy and Sustainability Research2 citationsOpen Access

Advanced Manufacturing of Flexible and Sustainable Triboelectric Nanogenerators Using Waste Materials for Energy Harvesting and Sensing Applications

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ARAns Al RashidAKArshad KhanAHArshad Hassan

Key Points

  • This study aims to develop a flexible and sustainable triboelectric nanogenerator (TENG) using waste materials for effective energy harvesting.
  • Used recycled polyethylene terephthalate (PET) bottles for tribo-positive layers via 3D printing.
  • Recovered graphite from discarded batteries as conductive ink for electrodes.
  • Fabricated a polydimethylsiloxane (PDMS) tribo-negative layer and tested the TENG's performance.
  • Achieved an open-circuit voltage of ≈130.8 V and a short-circuit current of ≈112 μA.
  • Demonstrated a peak power density of 33.84 μW/cm² at a 700 kΩ load.
  • Sustained 10,000 cyclic loadings without performance degradation.

Abstract

Growing interest in sustainable materials has led to increased efforts to investigate waste‐derived triboelectric nanogenerators (TENGs), using discarded materials such as plastics, agro‐residues, and textiles as tribo‐layers to transform waste into functional energy harvesters. In this study, we present a flexible and sustainable TENG fabricated through upcycling of waste materials and 3D printing (3DP). Discarded polyethylene terephthalate (PET) plastic bottles were recycled into 3D‐printed tribo‐positive layers, and graphite from discarded batteries was recovered as a conductive ink for the electrode. Polydimethylsiloxane (PDMS) was used as a tribo‐negative layer to produce ReWearSense TENG, which delivered high electrical outputs, including an open‐circuit voltage of up to ≈130.8 V and a short‐circuit current of up to ≈112 μA, with a peak power density of 33.84 μW/cm 2 at 700 kΩ load. ReWearSense TENG exhibited excellent durability, sustaining 10,000 cyclic loadings without performance degradation. Practical utility was demonstrated by charging capacitors (1–33 μF) via a rectified output, attaining sufficient stored energy to drive low‐power electronics. Outcomes of this study underscore a sustainable route for energy harvesting and self‐powered sensing by synergistically integrating recycled polymers, e‐waste carbon electrodes, and 3DP to transform selected waste streams into functional energy harvesters with circular‐materials integration.

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Cite This Study

Rashid et al. (2026) studied this question.

synapsesocial.com/papers/69edac074a46254e215b3c73https://doi.org/10.1002/aesr.70191
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