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May 4, 2026Advanced Composites and Hybrid Materials0 citationsOpen Access

3D-printed multiresonant sensor for ultra-low frequency vibration monitoring

JGJ. Gómez-HurtadoDLD. LiguoriIRI. Royo-Silvestre

Key Points

  • This research aims to develop a novel sensor for monitoring ultra-low frequency vibrations using 3D printing techniques.
  • Utilized a high-sensitivity Giant Magnetoimpedance sensor integrated with a 3D-printed resonant structure.
  • Employed Finite Element Method simulations to optimize sensor geometry for the ultra-low frequency range.
  • Conducted experimental tests to evaluate performance at low acceleration levels.
  • Achieved primary resonant response between 8 and 11 Hz, with high reliability at 0.05 g acceleration.
  • Demonstrated tunability in sensing performance by adjusting magnetic nanoparticle loading.
  • Frequency shifting down to 4.3 Hz possible by adding proof masses post-fabrication.

Abstract

Abstract A proof-of-concept accelerometer for ultra-low and low-frequency vibration sensing is presented. The device integrates a high-sensitivity Giant Magnetoimpedance (GMI) sensor with a 3D-printed magnetized resonant structure, based on the low Young’s modulus of polymers and the geometric versatility of additive manufacturing to explore its potential as an alternative sensing approach to conventional piezoelectric sensors in the low-frequency regime. The sensing architecture consists of a serpentine-like PLA resonator combined with a self-manufactured hard magnetic composite of cobalt-doped ferrite nanoparticles Co x Fe 3−x O 4 embedded in a polycaprolactone matrix. Finite Element Method (FEM) simulations were utilized to optimize the geometry, ensuring fundamental resonant modes within the targeted ultra-low-frequency range. Experimental results demonstrate a primary resonant response between 8 and 11 Hz, maintaining high detection reliability even at peak-to-peak acceleration levels as low as 0.05 g. Furthermore, the sensing performance is shown to be highly tunable by adjusting the magnetic nanoparticle loading or remanent magnetization, while the addition of proof masses allows for post-fabrication frequency shifting down to 4.3 Hz. This work demonstrates a low-cost, contactless, and reconfigurable platform for sensing ultra-low and low-frequency vibrations even at low acceleration levels.

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Cite This Study

Gómez-Hurtado et al. (2026) studied this question.

synapsesocial.com/papers/69f8380b3ed186a73998261ehttps://doi.org/10.1007/s42114-026-01831-6
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