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May 9, 2026Advanced Composites and Hybrid Materials0 citationsOpen Access

Simultaneous freshness and ambient humidity sensing in agri-fresh food using a fluorescent sensor array and DCNN

MLMin LiMZMin ZhangAMArun S. Mujumdar

Key Points

  • This research aims to improve the accuracy of freshness and humidity assessment in fresh produce using a novel sensing approach.
  • Developed a fluorescent sensor array with 30 units incorporating pH-indicating dyes and humidity labels.
  • Utilized a hybrid composite architecture supported by a microporous membrane and polyethylene cover film.
  • Employed a multitask deep convolutional neural network for analyzing fluorescence images captured via smartphone.
  • Achieved 97.67% accuracy in freshness classification (fresh/sub-fresh/spoiled) and 95.77% in humidity grading (low/optimal/high).
  • Improved freshness prediction from 92.50% to 97.67% with humidity compensation, effectively reducing misclassification in high-humidity conditions.

Abstract

Water vapor severely interferes with colorimetric/fluorescent gas sensors, undermining their accuracy in real-world applications. A universal, customizable framework for humidity compensation remains elusive. To address this challenge, a paradigm shift is proposed in which humidity responses are actively exploited for signal compensation rather than being suppressed. This study developed a fluorescent sensor array comprising 30 sensing units, establishing a hybrid composite architecture. This architecture integrates pH-indicating dyes (hemopyrrole hydrochloride, puerarin, fisetin) sensitive to spoilage-related volatile acidic/alkaline gases, combined with a dedicated riboflavin-based humidity label exhibiting highly reversible humidity response capabilities. This hybrid composite system combines organic fluorescent dyes with a PTFE microporous membrane support layer and a laminated polyethylene cover film, forming a multi-level, functionally integrated sensing module. This sensor module was affixed to the top-space inner surface of packaging for longan, button mushrooms, and snap beans. Fluorescence images captured with a smartphone were processed by a multitask deep convolutional neural network, enabling simultaneous, nondestructive tri-level classification of both freshness (fresh/sub-fresh/spoiled) and storage humidity (low/optimal/high). The model achieved 97.67% accuracy in freshness classification and 95.77% in humidity grading. Crucially, incorporating humidity compensation improved freshness prediction from 92.50% to 97.67%, substantially reducing misclassification under high-humidity conditions. This work offers a novel, lightweight, and intelligent approach for concurrent monitoring of humidity and quality in fresh produce supply chains.

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Cite This Study

Li et al. (2026) studied this question.

synapsesocial.com/papers/69fececcb9154b0b8287604ehttps://doi.org/10.1007/s42114-026-01834-3
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