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May 9, 2026Materials Reports Solidwaste and Ecomaterials0 citationsOpen Access

Mechanical behavior and microstructure evaluation of eco-friendly mortar containing ceramic wastes

SSShibo SunHJHaoran JiaXHXiaochuan Hu

Key Points

  • This research investigates the effects of substituting cement and sand with ceramic waste in mortar mixtures.
  • Prepared seven mixtures with 20% cement replaced by ceramic powder and varying ceramic aggregate levels
  • Evaluated compressive strength at curing ages of 7, 28, 90, and 180 days
  • Characterized hydration products using TG and XRD, and assessed pore structure with DVS and MIP tests.
  • Up to 60% replacement of sand with ceramic aggregate does not adversely affect long-term compressive strength
  • Reduction in calcium hydroxide content supports the pozzolanic activity of ceramic waste over time
  • Increasing ceramic content leads to a decrease in fine capillaries and an increase in larger gel pores.

Abstract

This study explores the partial substitution of cement and natural sand with ceramic waste in cement-based materials. Seven mixtures were prepared at a constant water-to-binder ratio of 0.4, with 20% cement replaced by ceramic powder and five levels of ceramic aggregate substituting natural sand. Compressive strength was evaluated through mechanical testing at curing ages of 7, 28, 90, and 180 days. Hydration products and phase evolution of the blended pastes were characterized using thermogravimetric (TG) and X-ray diffraction (XRD) analysis, while pore structure was assessed by dynamic vapor sorption (DVS) and mercury intrusion porosimetry (MIP) tests. The results indicate that (1) replacing up to 60% of sand with ceramic aggregate does not adversely affect long-term compressive strength, despite an observed reduction at early curing ages; (2) the progressive decrease in calcium hydroxide (Ca(OH)2) content over time provides direct evidence of the pozzolanic activity of ceramic waste; (3) With increasing ceramic content, the fraction of fine capillaries decreases while larger gel pores increase, indicating nanoscale pore structure coarsening. 

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Cite This Study

Sun et al. (2026) studied this question.

synapsesocial.com/papers/69fecfcdb9154b0b82876bffhttps://doi.org/10.26599/mrse.2026.9520028
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