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May 10, 2026Hydrogen0 citationsOpen Access

Design and Evaluation of High-Safety Differential Pressure Power Generation Technologies for Hydrogen and Ammonia Gas

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GSGuohui SongXWXiang WangHGHaiming Gu

Key Points

  • This research aims to design and evaluate new technologies that safely generate energy from hydrogen and ammonia using differential pressure.
  • Two schemes were designed: one using magnetic coupling transmission and the other using dual magnetic fluid seals.
  • Energy performance analyzed using DWSIM software for a DN200 pipe.
  • Levelized cost of electricity and dynamic payback period were evaluated and compared.
  • Magnetic coupling scheme showed 54.9–61.7% energy efficiency; dual magnetic fluid seals achieved 65.8–67.1%.
  • Both schemes significantly lower levelized electricity costs than coal-fired plants in China under 0.5 MPa pressure.
  • Dynamic payback periods for both technologies are less than 5.5 years.

Abstract

The use of differential pressure energy for green hydrogen and ammonia comes with significant safety challenges. Two zero-emission technical schemes—one based on magnetic coupling transmission and another based on dual magnetic fluid seals—were proposed and designed. The energy performance of both schemes was first analyzed for a DN200 pipe using the DWSIM software (Version 8.6.6). Subsequently, the levelized cost of electricity and the dynamic payback period were evaluated and compared. The results show that the magnetic coupling transmission scheme exhibits relatively low energy efficiency (54.9–61.7%), whereas the scheme based on dual magnetic fluid seals is more complex yet achieves higher energy efficiency (65.8–67.1%). The levelized electricity cost of both schemes under a differential pressure of 0.5 MPa is estimated to be lower than the feed-in tariff of coal-fired power plants in China, and the dynamic payback period is estimated to be less than 5.5 years. Overall, both schemes provide benefits in energy savings and profitability. These schemes warrant further experimental investigation and pilot testing.

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Cite This Study

Song et al. (2026) studied this question.

synapsesocial.com/papers/6a00217ac8f74e3340f9c60ehttps://doi.org/10.3390/hydrogen7020065
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