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May 17, 2026Sensors2 citationsOpen Access

Next-Generation Harvester Technologies: Synergizing Smart Grading and Biomechanical Damage Control in Mechanized Tomato Production

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JJJianpeng JingYCYuehua ChenPZPengda Zhao

Key Points

  • This review addresses the challenges in mechanized harvesting of tomatoes, focusing on reducing mechanical injuries and improving quality control.
  • Comprehensive review of recent advancements in harvester-mounted smart grading systems.
  • Analysis of finite element simulations to understand microstructural failure modes of tomatoes.
  • Integration of edge-computing frameworks and CNNs for non-destructive evaluations under field conditions.
  • Implementing smart grading technologies can reduce bruising and improve sorting efficiency.
  • Dynamic simulations reveal specific failure modes based on fruit maturity and harvest conditions.
  • Preliminary findings indicate potential for non-destructive evaluations to enhance quality control under operational constraints.

Abstract

Mechanized harvesting in the industrial tomato sector is currently bottlenecked by excessive mechanical injuries and elevated levels of foreign materials generated during electro-mechanical combine harvesting operations. To combat these limitations, this comprehensive review explores recent breakthroughs in harvester-mounted smart grading systems engineered specifically for complex, open-field conditions. Rather than relying solely on conventional optical inspection, the study examines the transition toward advanced, heterogeneous edge-computing frameworks—incorporating FPGAs and embedded GPUs—deployed within electro-mechanical harvesting platforms. This architectural evolution plays a crucial role in mitigating unpredictable processing delays caused by intense operational vibrations, although achieving absolute real-time stability under extreme field conditions remains an ongoing challenge. To minimize bruising and physical deterioration, our analysis synthesizes findings from multi-scale explicit dynamic finite element simulations, unpacking the underlying microstructural failure modes of the crop. We illustrate how regulating applied forces via soft robotic effectors can help approach a ‘damage-free’ handling threshold, though empirical results vary depending on fruit maturity and dynamic operational speeds. Furthermore, coupling multi-modal sensor fusion with Convolutional Neural Networks (CNNs) shows promising potential for non-destructive internal property evaluation under the vibration, dust, and throughput constraints of electro-mechanical harvesters, pending broader validation across diverse field datasets. Ultimately, by projecting future trends in onboard electro-mechanical harvester separation and advocating for a closer synergy between agronomic practices and machine engineering, this paper delivers a comprehensive blueprint for building next-generation, highly resilient, and gentle sorting machinery.

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Cite This Study

Jing et al. (2026) studied this question.

synapsesocial.com/papers/6a095b3e7880e6d24efe0f17https://doi.org/10.3390/s26103123
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