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May 17, 2026ACS Omega1 citationsOpen Access

Highly Efficient NIR-Reflective CrAl 2 O 4 -Based Polymer Microcapsules for Advanced Thermal Management Coatings

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JOJittipat OmsinsombonACAmorn ChaiyasatCBChumphol Busabok

Key Points

  • This study aims to evaluate CrAl2O4 particles as a novel NIR-reflective pigment for thermal management coatings.
  • CrAl2O4 particles were modified with 3-methacryloxypropyl trimethoxysilane for compatibility.
  • Microcapsules were synthesized using UV-initiated microsuspension polymerization with specific monomer ratios.
  • The effects of pigment loading and monomer composition on microcapsule properties were analyzed.
  • NIR reflectance reached 87% at 40 wt % loading of MPS-CrAl2O4 particles.
  • The maximum interior temperature reduction observed was about 16 °C compared to bare glass, which had 2–3 °C.
  • Microcapsule morphology was favorable with a MMA:BA:EGDMA ratio of 50:40:10, leading to good colloidal stability.

Abstract

Near-infrared (NIR)-reflective materials are of interest for reducing solar heat gain in coated surfaces. In this study, CrAl2O4 particles were investigated as a novel NIR-reflective pigment. A spinel CrAl2O4 structure with an average particle size of 1 μm demonstrates high NIR reflectance. The CrAl2O4 particles were first modified with 3-methacryloxypropyl trimethoxysilane (MPS-CrAl2O4) to improve their compatibility and dispersion in the polymer matrix. The MPS-CrAl2O4 particles were encapsulated in polymer microcapsules using UV-initiated microsuspension polymerization. Microcapsules based on methyl methacrylate (MMA), butyl acrylate (BA), and ethylene glycol dimethacrylate (EGDMA) were prepared, and the effects of monomer composition and pigment loading on morphology, thermal behavior, NIR reflectance, and coating performance were examined. A monomer ratio of MMA: BA: EGDMA = 50:40:10 yielded spherical microcapsules with good colloidal stability. The NIR reflectance increased with increasing MPS-CrAl2O4 loading, reaching 87% at 40 wt %, which was comparable to that of the original CrAl2O4 particles. Increasing the BA content lowered the glass transition temperature of the microcapsules and promoted coating formation on the glass substrate without an additional binder. Under the specific test conditions used in this work, the microcapsule-coated glass showed a lower interior temperature, with a maximum reduction of about 16 °C, whereas bare glass showed a smaller temperature difference of about 2–3 °C. The results demonstrate that the developed CrAl2O4 particles exhibited effective NIR reflection and can be integrated into coating systems by polymer encapsulation while retaining their NIR-reflective behavior.

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Cite This Study

Omsinsombon et al. (2026) studied this question.

synapsesocial.com/papers/6a095bba7880e6d24efe1a0dhttps://doi.org/10.1021/acsomega.6c02354
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