Annealing-Improved Gold-Coated Femtosecond Fiber Bragg Gratings for High-Temperature Sensing

To overcome the limited high-temperature capability of silica-based fiber Bragg gratings (FBGs) and the accuracy degradation of gold-coated FBGs induced by residual stress, a temperature sensor based on a gold-coated FBG with high-temperature alloy packaging is proposed and fabricated. By introducing a high-temperature annealing pretreatment to the gold-coated fiber, residual stress is effectively relieved, enabling high-precision temperature measurement in high-temperature environments. Within the range of 20–800 °C, the annealed sensor achieves an accuracy of 0.72% F.S., a sensitivity of 9.65 pm/°C, and a linearity of 0.9997, in close agreement with theoretical predictions. After ambient vibration and high-temperature thermo-vibration tests, the maximum center wavelength shifts are 13 pm and 46 pm, corresponding to temperature variations of approximately 1.35 °C@24 °C and 4.77 °C@800 °C. These results demonstrate stable sensor performance under high-temperature testing conditions. In addition, a fitting formula applicable to different center wavelengths is proposed, significantly reducing calibration effort. The sensor features a simple structure, easy installation, and reliable performance, providing an effective solution for temperature sensing in extreme environments.