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May 27, 2026Machines0 citationsOpen Access

Error Analysis and Drive Optimization of a Minimally Invasive Surgical Robot

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SYSuyang YuYSYihao SongCYChanglong Ye

Key Points

  • This study aims to analyze motion inaccuracies in cable-driven surgical robots and provide a modeling and compensation solution.
  • Established a kinematic model for the robot prototype.
  • Corrected errors using Denavit–Hartenberg parameter identification with a least-squares method.
  • Employed a radial basis function neural network to approximate residual errors.
  • Significant improvement in motion accuracy was observed, with a reduction in tracking error.
  • Hysteresis effects were effectively minimized through the proposed method.

Abstract

Cable-driven minimally invasive surgical robots suffer from significant motion inaccuracies due to nonlinear transmission effects such as friction, elasticity, and hysteresis. These factors lead to strong nonlinear and direction-dependent behaviors, making accurate modeling and compensation challenging. To address this issue, this study investigates the error characteristics of a cable-driven surgical robot prototype based on its structural features. A kinematic model is first established, and geometric errors are corrected through Denavit–Hartenberg (DH) parameter identification using a least-squares method. To further characterize nonlinear effects, the LuGre friction model and equivalent stiffness theory are introduced to analyze friction and cable deformation behaviors. Since physics-based models alone cannot accurately capture the coupled nonlinear errors, a radial basis function (RBF) neural network is employed to approximate the residual errors. To enable real-time implementation, the predicted errors are further simplified using equivalent polynomial functions for efficient compensation. Experimental results demonstrate that the proposed method significantly improves the motion accuracy of the cable-driven system, effectively reducing both tracking error and hysteresis effects. By integrating mechanism-based modeling with data-driven compensation, this approach provides a practical and effective solution for precision enhancement in cable-driven surgical robotic systems.

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Cite This Study

Yu et al. (2026) studied this question.

synapsesocial.com/papers/6a168a090c924ddd1bd58bb0https://doi.org/10.3390/machines14060584
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