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May 27, 2026Applied Sciences0 citationsOpen Access

A Standards-Aligned Hybrid AI–Digital Twin Framework for Robust Predictive Maintenance Under Data Scarcity

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DPDongwook ParkJJJaeyoung JeongJKJiwon Kang

Key Points

  • The aim is to develop a hybrid AI-digital twin framework for predictive maintenance to enhance predictions under data scarcity conditions.
  • Developed a framework based on ISO 19848-aligned data contracts.
  • Implemented a Domain-Knowledge Enhanced LSTM model with specially designed constraints.
  • Conducted virtual experiments using the NASA C-MAPSS turbofan degradation benchmark.
  • Achieved a 43.7% NASA Score improvement over GRU baseline under operational condition shifts (E3a).
  • Recorded a 20.8% improvement under fault-mode shifts (E3b).
  • Demonstrated improved robustness in zero-shot domain shifts while trading off in-domain performance.

Abstract

This paper proposes a standards-aligned hybrid artificial intelligence–digital twin (DT) framework for predictive maintenance (PdM) in the maritime domain under conditions of data scarcity and heterogeneous sensor environments. The proposed framework adopts a DT-ready reference architecture centered on an ISO 19848-aligned data contract enabling consistent signal naming across vessels and equipment. On this foundation, the prognostics module is designed as a Domain-Knowledge Enhanced LSTM (DK-LSTM), a constraint-regularized sequence model in which three domain-informed constraints—(i) RUL non-negativity, (ii) monotonic degradation, and (iii) operating-range upper bounds—are formulated within the learning objective. Constraints (i) and (iii) are active throughout, while constraint (ii) is reserved for future work due to the structural limitation of batch-sort approximation in single-output architectures. An asymmetric safety penalty further suppresses hazardous over-predictions. Scenario-based virtual experiments are conducted using the NASA C-MAPSS turbofan degradation benchmark, evaluated under (1) sensor missingness via masking indicators and (2) structural domain shift comprising operational-condition shift (E3a: FD001 → FD002) and fault-mode shift (E3b: FD001 → FD003). Through systematic ablation of loss weights and stabilization techniques across multi-seed verification (seeds 0, 42, 123), the final stabilized configuration (DK-LSTM-v4) demonstrates robust safety-critical prediction in zero-shot domain-shift scenarios: 43.7% NASA Score improvement over the strongest baseline (GRU) under E3a and 20.8% improvement under E3b. The model trades modest in-domain performance for substantial cross-domain robustness, aligning with the core requirement of safety-critical maritime and defense applications where target-domain training data is unavailable.

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Cite This Study

Park et al. (2026) studied this question.

synapsesocial.com/papers/6a168a4b0c924ddd1bd58eaehttps://doi.org/10.3390/app16115303
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