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May 27, 20260 citations

Influence of cooling rate and wall inclination on the solidification of pure tin in a quasi-2d trapezoidal cavity

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HAHafsa AkkaouiYFYouness FoukhariIGIssa El Glili

Key Points

  • This study aims to investigate how cooling rate and wall inclination influence the solidification process of pure tin in a quasi-2D cavity.
  • Utilized the enthalpy–porosity model to simulate solidification dynamics.
  • Applied the finite element method for heat transfer and fluid flow equations.
  • Examined the effects in both rectangular and trapezoidal cavities.
  • Cooling rate influenced solidification and interface morphology significantly.
  • Liquid fraction decreased by approximately 46.51% in rectangular and 59.22% in trapezoidal cavities.
  • Numerical simulations aligned well with experimental data, confirming the modeling approach.

Abstract

The control of the solidification process is a key challenge in thermal engineering and materials processing due to the direct impact on the microstructure, mechanical strength and final product quality. In this study, we explore the impact of natural convection on the solidification of pure tin metal inside a quasi-2D trapezoidal cavity. Our objective is to observe the wall inclination and cooling rate effects during the solidification process. To capture this process, we use the enthalpy–porosity model which accounts for the release of latent heat and treats the mushy zone as a porous medium described by the liquid fraction. The finite element method is used to solve the equations of heat transfer and fluid flow. The outcomes found that the cooling rate affect the solidification process and interface morphology which shown by the decrease of the liquid fraction by approximately 46,51% and 59,22% for the rectangular and trapezoidal cavities, respectively. A good agreement of numerical simulation with experimental data was found to validate the proposed quasi-2D modelling approach.

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Cite This Study

Akkaoui et al. (2026) studied this question.

synapsesocial.com/papers/6a168a640c924ddd1bd591e7https://doi.org/10.1051/epjconf/202637101002/pdf
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