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May 29, 2026Process Safety and Environmental Protection0 citationsOpen Access

Hydraulic Retention Time and Microbial Groups as Key Factors for Biohythane and Valuable Metabolites Production From Simultaneous Solid and Liquid Brewery Waste Digestion in Two-Stages Reactors

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MGMarina Mauro GomesHDHenrique de Souza DornellesEOEsteban Orellana

Key Points

  • This research aims to optimize biohythane and valuable metabolites production from brewery waste using a two-stage digestion process.
  • Evaluated two-stage anaerobic digestion process using brewery spent grain and wastewater.
  • First stage involved a fermentative compartmentalized fixed-bed anaerobic reactor (CFBAR) for hydrogen and metabolites.
  • Second stage utilized anaerobic batch reactors for methane production, varying hydraulic retention time (HRT) from 24 h to 48 h.
  • Achieved hydrogen production of 499 mL H2 L⁻¹d⁻¹ at 24 h HRT.
  • Maximum methane yield rate (Rm) of 10.1 ± 0.4 mL CH4.L⁻¹.h⁻¹ was obtained from the 24 h HRT condition.
  • Chemical organic demand removal reached 85.6%, demonstrating effective waste treatment.

Abstract

This study evaluated a two-stages bioprocess for biohythane (H 2 and CH 4 ) and valuable metabolites production from brewery spent grain and brewery wastewater. The first stage employs a fermentative compartmentalized fixed-bed anaerobic reactor (CFBAR) for H 2 and valuable metabolites, while in the second stage the effluent from CFBAR is used to feed anaerobic batch reactors for methane production. Then, the biogas from both reactors can be blended to generate biohythane. Altering the hydraulic retention time (HRT) of CFBAR from 48 h to 24 h revealed high potential for simultaneous H 2 production (499 mL H 2 L⁻¹d⁻¹) and valuable metabolites such as acetate, caproate and butyrate. The fermented effluent from 24h-HRT CFBAR provided a maximum CH 4 yield rate ( Rm ) of 10.1 ± 0.4 mL CH 4 .L -1 .h -1 . The system enabled simultaneous production of hydrogen and value-added carboxylic acids in the first stage, followed by methane production in the second stage, and chemical organic demand removal of 85.6%, forming an integrated biohythane production approach. Clostridium , Bacteroidaceae , and Bifidobacterium were the main bacteria associated with lignocellulose degradation and H 2 production in CFBAR, while Syntrophales and Methanolinea syntropy were the key driver for CH 4 in the second stage batch reactors.

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Cite This Study

Gomes et al. (2026) studied this question.

synapsesocial.com/papers/6a192cb4fab5b468c441589ehttps://doi.org/10.1016/j.psep.2026.109057
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