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May 31, 20260 citationsOpen Access

Development and Characterization of Amorphous Solid Dispersion of Daridorexant From Improved Solubility and Bioavailability

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2A2Mr. Tambade Yogesh B. 1*Galhe Samruddhi Ashok

Key Points

  • To review the development and characterization of amorphous solid dispersions to improve drug solubility and bioavailability.
  • Review principles of thermodynamics related to amorphous solid dispersions.
  • Compare polymeric carriers based on drug-polymer miscibility and glass transition temperature.
  • Evaluate preparation methods like spray drying and hot melt extrusion for scalability and commercial viability.
  • Marketed products show 2-10 fold bioavailability enhancement through ASD technology.
  • Characterization methods confirm the integrity and performance of amorphous solid dispersions.
  • Emerging technologies such as 3D printing and AI applications are explored for future developments.

Abstract

This is because about 40 percent of the drugs and 70-90 percent of drug pipeline candidates have poor aqueous solubility, which interferes with oral bioavailability and therapeutic efficacy. Amorphous solid dispersion (ASD) technology has become a commercially viable approach, where the drugs are dispersed in the amorphous state in hydrophilic polymeric carriers to form high-energy states which lead to rapid dissolution and supersaturation. The present review is a systematic review of the basics of ASD such as the principles of thermodynamics, the idea of the spring-parachute effect in which amorphous drugs dissolve quickly (spring) and crystallization is prevented by polymers (parachute). Many polymeric carriers that are important (HPMC, HPMCAS, PVP, Soluplus, and others) are studied, with the criteria of selection being drug-polymer miscibility, molecular interactions, and glass transition temperature. Major preparation method spray drying and hot melt extrusion are compared in terms of scalability, thermal needs and commercial feasibility. Extensive characterization methods (DSC, XRPD, FTIR, dissolution testing) assure physical condition and performance. Mitigation strategies are used to solve critical stability issues such as the crystallization mechanisms and effects of moisture. A wide range of marketed products (Sporanox®, Zelboraf®, Kalydeco®) show clinical efficacy with a 2-10 fold bioavailability enhancement. Emerging trends are the mesoporous silica systems, 3D printing, and artificial intelligence application. ASD technology is still in its progress although there have been difficulties in predictive technology and scale-up; this technology is still in use as a pharmaceutical strategy to overcome solubility constraints in drug development.

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2Mr. Tambade Yogesh B. 1*Galhe Samruddhi Ashok (2026) studied this question.

synapsesocial.com/papers/6a1bd0525783ba022b6fc2a4https://doi.org/10.5281/zenodo.20439344
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