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June 1, 2026Case Studies in Construction Materials0 citationsOpen Access

Synergy of rigid and flexible wastes: Performance of green engineered cementitious composites containing municipal solid waste incinerator bottom ash and rubber powder

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LCLei ChengZLZhonghao LiLZLantian Zhou

Key Points

  • This research aims to evaluate the mechanical properties and environmental performance of engineered cementitious composites (ECC) that utilize waste materials.
  • Designed six ECC mixtures with varying ratios of municipal solid waste incinerator bottom ash and rubber powder.
  • Performed mechanical strength tests and microstructural analyses.
  • Conducted life cycle assessment to compare environmental impacts of waste-based mixtures.
  • The mixture with 75% bottom ash and 25% rubber achieved a tensile strength of 3.23 MPa and an ultimate strain of 1.95%.
  • This mix demonstrated lower porosity (20.47%) and superior tensile capacity compared to pure rubber and pure bottom ash mixes.
  • Life cycle assessment indicated B75C25F20 had the best environmental efficiency at 0.027 kg CO2-eq/MPa and 0.190 MJ/MPa.

Abstract

This study explores the mechanical properties, microstructure, and environmental performance of ECC incorporating municipal solid waste incinerator bottom ash (BA) and rubber powder as sustainable fine aggregates. Six ECC mixtures were designed with varying BA-to-rubber ratios to evaluate the synergistic effects of rigid and viscoelastic waste particles. Experimental results revealed a distinct hybridization effect: while complete replacement of natural sand generally reduced mechanical strength, the mixture incorporating 75% BA and 25% rubber achieved the best balance among the waste-based mixtures, with a tensile strength of 3.23 MPa and an ultimate strain of 1.95%. This hybrid mix outperformed both the pure rubber and pure bottom ash waste systems in terms of tensile capacity. Microstructural analyses indicate that this enhancement is associated with a dual mechanism: (1) physical synergistic packing, where finer BA particles fill interstitial voids between rubber aggregates, resulting in the lowest porosity (20.47%) among waste-based mixes; and (2) chemical densification, where the pozzolanic reaction of BA consumes calcium hydroxide and strengthens the ITZ. Life cycle assessment showed that the natural-sand control achieved the lowest strength-normalized environmental impacts because of its high compressive strength, while B75C25F20 exhibited the best environmental efficiency among the waste-based mixtures (0.027 kg CO 2 -eq/MPa and 0.190 MJ/MPa). These findings demonstrate that combining reactive BA with limited rubber content enables high-performance and lower-impact ECC, offering a viable pathway for sustainable infrastructure.

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Cite This Study

Cheng et al. (2026) studied this question.

synapsesocial.com/papers/6a1d216202fbce9130637723https://doi.org/10.1016/j.cscm.2026.e06192
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