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June 1, 2026Fuel1 citationsOpen Access

Effect of oxygen staging on particle temperature and velocity in turbulent iron dust flames

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JHJanik HebelIAI. AlpMGMaximilian Paul Groß

Key Points

  • This research investigates how varying oxygen levels affect particle temperature and velocity in turbulent iron dust flames.
  • Experiments conducted in a laboratory-scale combustor with varied oxygen staging.
  • Utilized planar particle image velocimetry and color-camera pyrometry to measure particle dynamics.
  • Analyzed spatially resolved particle velocity fields and temperature distributions.
  • Overall oxygen availability increases particle temperatures to exceed 2100 K and extends flame lengths.
  • Late-stage oxygen supply primarily supports downstream oxidation with minimal effect on near-burner temperatures.
  • Oxygen staging alongside turbulent mixing significantly enhances heterogeneous oxidation of iron particles.

Abstract

Iron powder has emerged as a promising carbon-free energy carrier due to its high energy density, global availability, and potential for closed-loop recycling. While single-particle combustion has been extensively investigated, considerably less is known about particle dynamics and temperature evolution in turbulent, application-relevant iron dust flames. In the present work, spatially resolved particle velocity fields and two-dimensional particle temperature distributions are measured in a turbulent, methane-assisted iron dust flame using planar particle image velocimetry and color-camera pyrometry. Experiments are conducted in an optically accessible laboratory-scale combustor with systematically varied oxygen staging. Increasing the overall oxygen availability significantly modifies the near-burner flow structure and enhances particle temperatures, leading to extended flame lengths and mean particle temperatures exceeding 2100 K. In contrast, supplying additional oxygen at a later combustion stage primarily sustains downstream particle oxidation while leaving the near-burner temperature field largely unaffected. These results demonstrate that oxygen staging in combination with turbulent mixing strongly influences heterogeneous particle oxidation. The combined diagnostics provide quantitative insight into the interaction between flow structure and thermal particle behavior in dense iron dust flames and deliver a comprehensive experimental dataset for validation of numerical models of turbulent iron dust flames.

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Cite This Study

Hebel et al. (2026) studied this question.

synapsesocial.com/papers/6a1d22db02fbce913063875fhttps://doi.org/10.1016/j.fuel.2026.139953
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