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June 1, 2026Procedia CIRP0 citationsOpen Access

Activating Industrial Energy Flexibility in Production Planning: A Systematic Pre-Evaluation for Digital Twin-Based Optimization

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JPJulian PerwitzTSThomas SobottkaFAFazel Ansari

Key Points

  • The aim is to evaluate the technical and economic potential of industrial energy flexibility for electricity markets and grid support.
  • Introduced a pre-evaluation framework to assess energy flexibility within industrial production.
  • Identified flexible assets and quantified their load-shifting potential systematically.
  • Conducted a case study to validate the proposed method.
  • Successfully quantified economic benefits of energy flexibility.
  • Demonstrated a roadmap for future implementation of a digital twin framework.
  • Enabled a systematic approach for integrating flexibility into energy markets.

Abstract

Addressing grid instability from renewable energy, this paper introduces a method to leverage industrial energy flexibility for both electricity markets and grid support. We propose a pre-evaluation framework to assess the technical and economic potential for energy flexibility within industrial production, paving the way for a digital-twin-based optimization. This method systematically identifies flexible assets and quantifies load-shifting potential. A case study validates the approach, demonstrating successful quantification of economic benefits and providing a roadmap for future implementation of a digital twin framework. This work lays the foundation for integrating industrial energy flexibility into emerging energy markets.

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Cite This Study

Perwitz et al. (2026) studied this question.

synapsesocial.com/papers/6a1d23a102fbce913063913ehttps://doi.org/10.1016/j.procir.2026.05.008
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