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June 3, 2026Discover Mechanical Engineering0 citationsOpen Access

Influence of preheating on the hardfacing performance of quenched and tempered steels under dynamic loading

GTGábor TerdikPSPéter SókiÁMÁkos Meilinger

Key Points

  • This research aims to evaluate how preheating affects the performance of hardfacing on quenched and tempered high-strength steels under dynamic loading.
  • Examined microstructure, hardness, and impact behavior of quenched and tempered steels (S690QL, S960QL, S1100QL) with and without preheating.
  • Conducted hardness mapping and SEM analyses to assess microstructural changes due to preheating.
  • Performed instrumented Charpy impact tests to measure impact force and energy.
  • S690QL showed significant hardening differences due to preheating, while S960QL showed moderate differences, and S1100QL showed minimal differences.
  • Microstructural variations between preheated and non-preheated conditions were negligible per SEM analyses.
  • Preheating slightly increased impact force and energy in lower-strength steels, but had a marginal effect on higher-strength steels.

Abstract

Abstract Hardfacing is commonly applied to the working surfaces of demolition shears manufactured from high-strength steel base materials. These components are subjected to substantial dynamic loading, which fundamentally influences their service life. However, such base materials typically require preheating prior to hardfacing to mitigate the formation of brittle martensite during cooling. This preheating process is technically demanding and entails additional production costs. This study examines the effect of preheating on the microstructure, hardness, and impact behavior of quenched and tempered (Q + T) high-strength steels (S690QL, S960QL, S1100QL) used as base materials for hardfacing in demolition shears operating under dynamic loads. Hardness mapping across the heat-affected zones revealed that the influence of preheating diminishes with increasing base material strength: S690QL showed significant hardening differences, S960QL moderate, and S1100QL minimal. SEM analyses confirmed that microstructural variations between preheated and non-preheated conditions were negligible. Instrumented Charpy impact tests demonstrated that preheating slightly increased impact force and energy in lower-strength steels, while its effect was marginal for higher-strength grades.

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Cite This Study

Terdik et al. (2026) studied this question.

synapsesocial.com/papers/6a1fc44edee9eb8c0dce5e9ehttps://doi.org/10.1007/s44245-026-00282-z
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