Thin-film solar cells (TFSCs) remain a cornerstone of the global transition toward renewable energy, characterized by consistent reductions in manufacturing costs and steady gains in power conversion efficiency. In addition to electricity generation, TFSCs play an important role in advanced solar thermal cooling, heating, and energy storage systems, where their tunable optical absorption, low thermal mass, and flexibility enable integration with photovoltaic–thermal (PV/T) collectors, thermally driven cooling cycles, and hybrid thermal–electrical storage architectures. This paper provides a comprehensive review of prominent TFSC technologies, including copper indium gallium selenide (CIGS), cadmium telluride (CdTe/CdS), amorphous silicon (a-Si), copper zinc tin sulfide (CZTS), organic photovoltaics (OPVs), and metal halide perovskite solar cells (PSCs), with a focus on their material structures, performance specifications, and current efficiency benchmarks. Compared to state-of-the-art reviews, this article distinguishes itself by addressing next-generation innovations, cross-domain solar thermal–photovoltaic applications, and economic analysis. Specifically, the integration of machine learning and simulation-based material dynamics is examined to accelerate material discovery, process optimization, and the characterization of novel TFPV components relevant to coupled thermal–electrical energy systems. Furthermore, the study explores how additive manufacturing is transforming the industry through the development of high-efficiency electrodes, electrohydrodynamic atomization for thin-film deposition, and the fabrication of flexible solar arrays suitable for thermally integrated and building-scale energy systems, including space applications. By integrating advancements in module efficiency, scalable manufacturing approaches, and techno-economic analysis, this paper positions TFSCs as sustainable, resource-abundant technologies essential for next-generation solar thermal cooling, heating, and energy storage infrastructures.
Hassan et al. (2026) studied this question.