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June 4, 2026Discover Applied Sciences0 citationsOpen Access

Taguchi screening and short-term tensile response at 550 ^ C of diffusion-bonded 316 L stainless steel joints

LJLong JiangZAZiliang AnYZYiwen Zuo

Key Points

  • The aim is to investigate the diffusion-bonding behaviour of 316 L stainless steel joints, focusing on tensile response at elevated temperature.
  • Employed L9 Taguchi orthogonal array for screening parameters.
  • Conducted tensile testing at room temperature and 550 °C.
  • Performed metallographic observation and X-ray diffraction analysis.
  • Bonding pressure significantly influences joint performance, followed by holding time; bonding temperature has a lesser effect.
  • The optimal holding time interval for bonding is recommended as 2–3 hours at 1100 °C and 10 MPa, leading to tensile strengths of 525.7 MPa at room temperature and 381.9 MPa at 550 °C.
  • The study identifies the 120 min joint as a useful reference but not as the global optimum.

Abstract

This study investigates the diffusion-bonding behaviour of 316 L stainless steel joints with emphasis on their short-term tensile response at elevated temperature. An L9 Taguchi orthogonal array was employed to preliminarily screen the main effects of bonding temperature, applied pressure and holding time within the selected parameter range. Joint performance was evaluated by tensile testing at room temperature and 550 \ (^ \) C, together with metallographic observation and X-ray diffraction analysis. Within the present dataset, bonding pressure exerted the most significant influence on joint performance, followed by holding time, whereas bonding temperature showed a comparatively smaller effect. The results indicate that elevated-temperature tensile behaviour is associated with both interfacial continuity and phase evolution. Prolonged holding time generally improves geometric continuity at the bonded interface, but it is also accompanied by the appearance of Fe–Cr-rich phases under some bonding conditions, whereas shorter or intermediate holding times favour Fe–Ni-type phases and reduce the likelihood of Fe–Cr-rich phase formation. Accordingly, the 120 min joint is treated in this work as an additional verification condition rather than a Taguchi-predicted optimum. This verification joint, prepared at 1100 \ (^ \) C, 10 MPa and 2 h, exhibited ultimate tensile strengths of 525. 7 MPa at room temperature and 381. 9 MPa at 550 \ (^ \) C. Overall, the present results support a recommended holding-time interval of 2–3 h at 1100 \ (^ \) C and 10 MPa for direct diffusion bonding of 316 L stainless steel within the investigated process range. The 120 min joint provides a useful reference point within this interval, but it is not presented as a strict global optimum. The conclusions of this study are limited to short-term tensile loading at 550 \ (^ \) C, and the applicability to long-term service should be validated by dedicated creep and durability testing.

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Cite This Study

Jiang et al. (2026) studied this question.

synapsesocial.com/papers/6a2117fdd499ed480b170c55https://doi.org/10.1007/s42452-026-08921-6
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