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March 3, 2026
Open Access
In situ mechanical foaming in fused filament fabrication
LE
Lars Eisele
Karlsruhe Institute of Technology
AH
Anselm Heuer
Karlsruhe Institute of Technology
WL
Wilfried V. Liebig
Karlsruhe Institute of Technology
Key Points
Mechanical foaming significantly increases the material's performance and reduces weight.
Key evidence shows a notable 30% improvement in material durability during tests.
Analysis reveals that the in situ foaming technique optimizes material flow and adhesion during fabrication.
This approach may enable more efficient 3D printing processes, calling for further exploration in various applications.
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Eisele et al. (Thu,) studied this question.
synapsesocial.com/papers/69a76695badf0bb9e87dd920
https://doi.org/https://doi.org/10.5445/ir/1000190126
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In situ mechanical foaming in fused filament fabrication | Synapse