Performance of the Intumescent Coatings in Structural Fire via ANN-Based Predictive Models

In this paper, an Artificial Neural Network (ANN) is built to predict the performance of intumescent coatings subjected to the ISO 384 fire curve. The performance metric is called the Retention Loss Onset Time (RLOT) in the structural steel. The network receives the steel and coating thicknesses as input and provides RLOT as the performance of any intumescent coating in a fire accident with substantial accuracy. The required data for obtaining the model is provided by revisiting the recent attempts in this field, which include hybrid numerical and experimental methods. It is found that the trapped gas fraction parameter and empirical expansion ratio substantially affect the accuracy of predictive modelling. Therefore, a new, comprehensive dynamic model that numerically simulates the bubble expansion process has been developed. This novel method directly determines the expansion ratio of the thermal conductivity model. The Eurocode is then used with multi-layer models to predict the steel temperature profile for a 1 h duration ISO fire. The accuracy is improved by modelling the temperatures and thermal resistances at the centre of each divided layer. The effects of different coatings and steel thicknesses are also investigated to provide the required data. The results are verified and validated by comparing them with the recent numerical and empirical results available in the literature.