Effect of Particle Size Distribution and Dosage of Clam Shell-Derived Filler on the Mechanical Performance of Cementitious Mortars

From an environmental perspective, the use of clam shells contributes positively to marine waste management and promotes more sustainable construction practices. This study aims to analyze the influence of clam shell-derived filler on the mechanical properties of cementitious mortars, evaluating its effect as a function of dosage and particle fineness, in order to determine its potential as a sustainable additive in construction applications. The shells were ground for 0.5, 1.0, and 1.5 h and incorporated at percentages ranging from 0.5% to 5.0% by mass of cement. Slump (reduced Abram’s cone) was performed in the fresh state for each specimen mixture, while flexural strength, and compressive strength tests were performed at 7, 14, and 28 days of curing. Microstructural characterization was also performed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) analysis. In addition, particle size distribution parameters were determined to quantify the effect of grinding time on particle refinement and its relationship with mechanical performance. A multifactor ANOVA was conducted to evaluate the statistical significance of grinding time and filler dosage on compressive strength. The results showed that the combination of 0.5 h of grinding and 1.0% filler provided the best mechanical performance for both flexural and compressive strength, with values of 7.27 MPa and 26.16 MPa, respectively. Dosages higher than 2.0% tended to decrease strength, which is associated with saturation of non-cementing particles. EDX analysis showed adequate calcium distribution without generating chemical segregation. The results showed that the combination of 0.5 h of grinding and 1.0% filler provided the best mechanical performance for both flexural and compressive strength, with values of 7.27 MPa and 26.16 MPa, respectively. Dosages higher than 2.0% tended to decrease strength, which is associated with saturation effects and increased specific surface area. The statistical analysis confirmed that both grinding time and filler dosage significantly influence compressive strength, highlighting the importance of optimizing particle size distribution and filler content to achieve improved mechanical performance.