Autonomous Inspection Technology for Ultra-Large-Scale Photovoltaic Panels Based on AI Vision

Ultra-large-scale offshore photovoltaic (PV) installations require efficient and reliable construction-phase inspection to ensure installation integrity and compliance with engineering specifications. As the deployment scale expands to thousands of platforms and millions of photovoltaic modules, conventional manual inspection becomes labor-intensive, time-consuming, and increasingly prone to omission errors. This study presents an autonomous inspection framework based on AI-driven computer vision for the detection and localization of missing photovoltaic modules in offshore PV systems. The proposed framework integrates high-resolution UAV-acquired RGB imagery, YOLOv8-based object detection, geographic coordinate transformation, spatial deduplication, and deterministic grid-based indexing to convert aerial observations into structured engineering inspection records. Each detected missing module is automatically assigned a unique platform identifier together with row–column coordinates, enabling engineering-level localization while eliminating redundant detections caused by overlapping UAV imagery. The proposed framework was validated using a dataset comprising 2800 annotated UAV images collected from a 1 GW offshore photovoltaic project. The experimental results revealed a recall of 96.15%, an F1-score of 98.04%, and a manual verification consistency of 96.83%. Geographic deduplication eliminated duplicate grid records, while the average processing time of 1.12 s per image demonstrates the computational feasibility of the framework for large-scale offshore deployment. The results confirm that integrating deep learning-based visual detection with geographic spatial mapping enables reliable, scalable, and engineering-oriented verification of missing photovoltaic modules during construction-phase inspection, thereby supporting standardized and data-driven acceptance workflows for large-scale renewable energy infrastructure.