Mechanism Study on the Effects of Yellow River Sediment Silt Powder on Hydration, Microstructure, and Strength Development of Shotcrete

To investigate the influence mechanism of Yellow River silt powder on the hydration process, microstructure, and strength development of shotcrete, and to promote the resource utilization of Yellow River sediment, this study systematically investigated the effects of different silt powder replacement levels (0%, 10%, 30%, and 50%) on a cement–accelerator system. A combination of setting time tests, isothermal calorimetry, and mechanical strength measurements was employed, together with microstructural characterization techniques including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), differential thermal analysis (DTA), and scanning electron microscopy (SEM). The results indicate that the silt powder content exerts a two-stage effect on the setting behavior of shotcrete. At low replacement levels (0–30%), both initial and final setting times are significantly prolonged, whereas at higher replacement levels (>30%), the setting time is anomalously shortened, approaching that of the reference mixture. The incorporation of silt powder delays the onset of the pre-induction period, prolongs the induction stage, and reduces the cumulative heat release, with the reduction exhibiting a staged trend characterized by gradual, pronounced, and then moderate changes as the replacement level increases. With increasing silt powder content, both compressive strength and splitting tensile strength decrease continuously. At a 50% replacement level, the 28-day compressive strength loss reaches 48.35%, while the splitting tensile strength loss reaches 43.30%, with more pronounced deterioration observed at early ages. The tensile-to-compressive strength ratio increases with silt powder content at early ages, while converging to similar values among all mixtures at later ages. Microstructural analysis indicates that silt powder primarily affects hydration through physical dilution and ion adsorption. At low dosages, nucleation effects slightly promote early hydration, whereas at high dosages, the hydration of calcium silicate phases is inhibited, resulting in reduced C–S–H gel formation and increased porosity. Additionally, AFt morphology transitions from dense prismatic crystals to loosely distributed needle-like structures. This study provides a systematic understanding of the role of silt powder in shotcrete and offers theoretical guidance for mix design optimization and the sustainable utilization of Yellow River sediment.