Energy Consumption Analysis and Optimization of LNG Terminals Based on Aspen HYSYS Dynamic Simulation

To enhance the energy efficiency of liquefied natural gas (LNG) terminals, this study developed a full-process dynamic simulation model using Aspen HYSYS (hereinafter referred to as HYSYS) to accurately replicate the time-varying energy consumption characteristics of key processes, including unloading, tank boil-off gas (BOG) management, recondensation, and vaporization for send-out. Through dynamic analysis of the impact of different operating conditions on the energy consumption of critical equipment, methane content and compressor outlet pressure were identified as sensitive factors, and multivariable interaction effects were quantified. Combining the Particle Swarm Optimization (PSO) algorithm to optimize equipment operating parameters and incorporating constraints such as equipment start-stop frequency and flare emissions, process improvements were achieved, including intelligent pre-cooling during unloading, multi-mode vaporization coupling, and model predictive control for storage tanks. Safety response logic under extreme conditions was also enhanced. Field validation results show that the optimized system reduces total energy consumption by 18.5%, with a relative error between simulated and field data of ≤13%. Daily equipment start-stop cycles decreased from five to two times, and flare emissions were reduced from 25 kg/h to 12 kg/h. Within a 95% confidence interval, the total energy consumption prediction fluctuated by ±4.2%, demonstrating good model stability. This study provides reliable technical support for energy-efficient operation of LNG terminals. The proposed multivariable interaction analysis and safety control strategies under extreme conditions further enhance the engineering applicability of the optimization framework.