Compact freeform 3 mirrors telescope for CubeSat within an additively manufactured housing (Conference Presentation)

This paper reports on a nested freeform Three Mirror Anastigmat (TMA) telescope designed for a 3U CubeSat, achieving a compact 1.5U form factor with a focal length of 500mm, F/4.6. Capable of near-diffraction-limited performance in a 0.37°x0.42° field of view, it provides 5m Ground Sampling Resolution in Low Earth Orbit. The paper explores two housing options: one for additive manufacturing (AM) and the other for conventional machining (CM), aiming to determine the optimal approach for creating an AM-based optical system housing suitable for space. The AM option offers lightweighting opportunities and enhanced structural integrity. The mirrors, manufactured in RSA 443 with Nickel Phosphorus plating, alongside the AM material, AlSi40, are discussed for their homogeneous coefficient of thermal expansion crucial for orbital conditions. The paper reports on the AM process, system metrology, and high precision finishing through Ion Beam Figuring.