The Tensile Behavior of Hybrid Bonded Bolted Composite Joints: 3D-Digital Image Correlation versus Finite Element Analysis

This study examines the behavior of hybrid bolted/bonded (HBB) joints loaded in tensile shear comprising plain weave carbon/epoxy laminates in quasi-isotropic (QI) and cross-ply (CP) layups. It proposes a combined approach of 3D digital image correlation and finite element analysis (FEA) to assess their behavior. To apply the FEA simulation accurately, a single layer of plain fabric was replaced with 0/90s lamination. Experimental standard open-hole tension test results, as well as only bolted (OB) and HBB, along with FEA predictions, confirmed the accuracy of the substitution method. The FEA, calibrated by experimental results, provides insight into the distinctive characteristics of HBB joints in comparison with bonded and bolted joints. Critical considerations include material properties, damage modeling, adhesive characteristics, and mass scaling. The FEA results underscored the pivotal role of adhesives in HBB joints, rendering them akin solely to bonded configurations. HBB joints retain their geometry better than OB joints with considerably less out-of-plane displacement, following a sinusoidal trend. Moreover, the overall behavior of the two layups demonstrates that CP benefits from having higher strength than QI, especially at the critical hole located closer to the grip side.