This study investigates the effects of post-fabrication annealing on polymer-based capacitive micromachined ultrasonic transducers (polyCMUTs). These devices comprise microscopic diaphragms produced via photolithographic patterning of polymer layers. Critical point drying, required to release the diaphragms, can cause significant plastic deformation, thereby reducing electromechanical coupling. Post-fabrication annealing, carried out in incremental steps up to 190 °C, led to an effective increase in coupling by a factor of 5.4. Atomic Force Microscopy showed that the initial upward deflection of 162.7 nm decreased to 6.2 nm after annealing at 190 °C, while also improving surface uniformity. In parallel, the transducer’s resonance frequency rose from 2.33 MHz (unannealed) to 2.60 MHz, and the input impedance phase angle at resonance increased from −68.1° to −4.3°. Together, these changes indicate a significant improvement in resonator behavior and, consequently, device performance. Thus, post-fabrication annealing is an effective measure to achieve the designed performance while enhancing manufacturing yield, thereby increasing the applicability of polyCMUTs.
Luo et al. (Thu,) studied this question.