Optimized SILAR Growth of Vertically Aligned ZnO Nanorods for Low-Temperature Acetone Detection

Vertically oriented morphologies of the semiconducting metal oxide (SMO) surface provide a simple and effective means of enhancing gas sensor performance. We successfully synthesized explicitly aligned ZnO nanorods using a simple automated SILAR technique to improve acetone detection. In this work, we found that vertically oriented morphologies, such as well-aligned ZnO nanorods, can significantly enhance the sensor response due to an increase in specific active area and electron mobility, allowing a faster response to changes in the gas environment. The optimal operating temperature for our ZnO nanorod-based sensors in detecting acetone gas is 260 °C. At this temperature, the sensors exhibit a 96% response with a rapid response time of just 3 s. The improved sensing performance is attributed to both electronic and chemical sensitization mechanisms, which enhance the formation of active sites and shorten electron diffusion paths.