Development and Characterization of a Novel Erucyl Ultra-Long-Chain Gemini Surfactant

To stimulate the progress of clean fracturing fluid systems, an innovative erucyl ultra-long-chain gemini surfactant (EUCGS) was devised and manufactured during the course of this study. The target product was successfully prepared via a two-step reaction involving erucyl primary amine, 3-bromopropionyl chloride, and 1,3-bis(dimethylamino)propanediol, with an overall yield of 78.6%. FT-IR and 1H NMR characterization confirmed the presence of C22 ultra-long chains, cis double bonds, amide bonds, and quaternary ammonium headgroups in the product structure. Performance tests showed that EUCGS exhibited an extremely low critical micelle concentration (CMC = 0.018 mmol/L) and excellent ability to reduce surface tension (γCMC = 30.0 mN/m). Rheological property studies indicated that EUCGS solutions gradually exhibited significant non-Newtonian fluid characteristics with increasing concentration, and wormlike micelles with a network structure could self-assemble at a concentration of 1.0 mmol/L. Dynamic rheological tests revealed that the solutions showed typical Maxwell fluid behavior and significant shear-thinning properties, which originated from the orientation and disruption of the wormlike micelle network structure under shear stress. In the presence of 225 mmol/L NaCl, the apparent viscosity of a 20 mmol/L EUCGS solution increased from 86 mPa·s to 256 mPa·s. A temperature resistance evaluation showed that EUCGS solutions had a good temperature resistance at high shear rates and 100 °C. The performance evaluation of fracturing fluids indicates that the proppant settling rate (0.25 cm/min) of the EUCGS-FFS system at 90 °C is significantly superior to that of the conventional system. It features the low dosage and high efficiency of the breaker, with the final core damage rate being only 0.9%. The results demonstrate that the EUCGS achieves a synergistic optimization of high-efficiency interfacial activity, controllable rheological properties, and excellent thermal–salt stability through precise molecular structure design, providing a new material choice for the development of intelligent responsive clean fracturing fluids.