Assessment of the Valorization Potential of Municipal Sewage Treatment Plant (STP) Sludge to Produce Red-Firing Wall Tiles

Municipal sewage treatment plants generate significant amounts of polluting sludge, which demands innovative valorization approaches to support its sustainable recycling. This work aimed to evaluate the valorization potential of sludge from a municipal sewage treatment plant (STP) as an alternative raw material to traditional limestone in red wall tile formulations. For this purpose, four red wall tile formulations were performed with 0%, 5%, 10%, and 15% weight of STP sludge replacing traditional limestone. The tile formulations prepared by the dry process were characterized to determine their chemical and mineral compositions, thermal analysis, and sintering behavior. The red wall tile pieces were manufactured by pressing and firing at temperatures ranging from 1150 °C to 1180 °C. The effects of STP sludge incorporation and firing temperature on the densification behavior and technological properties were investigated. The results indicated that the STP sludge exhibited good chemical compatibility for use in red wall tile formulations. Water absorption values varied between 16.52% and 19.70%, indicating compliance with the red wall tile production (BIII group). These findings demonstrate the valorization potential of STP sludge in red wall tiles, which offers a relevant recycling option for the sanitation sector and the circular economy.