Design and Optimization of a Compact Machine for Laying and Pressing Straw Checkerboard Sand Barriers in Desert Areas

Straw checkerboard sand barriers play a critical role in wind erosion control and dune stabilization. However, manual installation remains predominant, leading to low efficiency and inconsistent quality. To address this, a compact integrated machine was developed for straw checkerboard laying and pressing using rice straw. The design emphasizes the coordinated function of the straw distribution and pressing systems. Physical parameters of rice straw—average bundle length (<120 cm), repose angle (20.95°), and elastic modulus (1.65 MPa)—were measured to guide structural design. A 3D model of the machine and a multibody dynamic simulation of the distribution system were conducted to validate the mechanical configuration. Field trials were performed using straw mass per metre and average layer thickness as evaluation metrics. Single- and multi-factor experiments combined with response surface methodology yielded optimal parameters: conveyor shaft speed of 230 r/min, crankshaft speed of 227 r/min, and a third-stage tooth height of 0.03 m. Field tests in desert environments confirmed straw output of 0.2–0.4 kg/m, layer thickness of 2–3 cm, burial depth of 14.3–19.5 cm, and exposed height of 19.8–39.5 cm. Results meet quality specifications for barrier construction, demonstrating the machine’s strong applicability and potential for engineering deployment in desertification control.