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September 5, 2025Advanced Science51 citationsOpen Access

Scalable Lignin Monomer Production Via Machine Learning‐Guided Reductive Catalytic Fractionation of Lignocellulose

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MMMeysam MadadiEKEhsan KargaranSHSeyed Sajad Hashemi

Key Points

  • Predictive accuracy for lignin monomer production reached 0.80-0.86 using machine learning models.
  • Operational parameters are critical, influencing yield by 40-57%, with substrate content following at 25-43%.
  • The ML model's error between predicted and experimental yields is just 2% to 2.6%, showcasing its robustness.
  • Annual processing potential of 140 million tons of biomass indicates a viable method for sustainable biorefineries.

Abstract

Efficient valorization of lignocellulosic biomass into high-value lignin monomers is a cornerstone of sustainable biorefineries, yet the complexity of optimizing reductive catalytic fractionation limits industrial scalability. This study presents a machine learning (ML) -driven framework that harnesses 3, 451 experimental data points from 54 peer-reviewed studies to model and optimize lignin monomer production. Among four advanced ML models developed, eXtreme Gradient Boosting Regression is found to achieve the highest predictive accuracy (R = 0. 80-0. 86) with low prediction errors (root mean square error: 3. 99-8. 31; mean absolute error: 2. 85-6. 90) for monomer production. Feature importance analysis reveals that operational parameters account for the largest influence (40-57%), followed by substrate content (25-43%) and catalyst-solvent properties (14-21%). The error between experimental and ML-predicted total monomer yields ranges from 2% to 2. 6%, demonstrating robust performance of the model. Scaling this approach has the potential to process 140 million tons of aspen biomass annually, can reduce CO2 emissions by 20. 6 million tons, and yield 4, 729 million in socioeconomic savings. This ML-enhanced strategy offers a scalable and environmentally viable pathway for data-driven lignocellulose valorization, advancing the development of low-carbon, economically competitive biorefineries.

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Cite This Study

Madadi et al. (2025) studied this question.

synapsesocial.com/papers/68bb3a3d2b87ece8dc95504dhttps://doi.org/10.1002/advs.202510496
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