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September 5, 2025Scientific Reports28 citationsOpen Access

AI-Integrated autonomous robotics for solar panel cleaning and predictive maintenance using drone and ground-based systems

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IKIndra KishorUMUdit MamodiyaVPVathsala Patil

Key Points

  • The AI-integrated system improved energy output by restoring up to 31.2% after cleaning.
  • With an average cleaning efficiency of 91.3%, the solution significantly reduced dust density from 3.9 to 0.28 mg/m³.
  • The CNN-LSTM-based fault detection achieved an accuracy of 92.3%, optimizing the system's performance.
  • By integrating Edge AI analytics, latency was minimized to an average of 47.2 ms, outperforming traditional cloud computing.

Abstract

Abstract Solar photovoltaic (PV) systems, especially in dusty and high-temperature regions, suffer performance degradation due to dust accumulation, surface heating, and delayed maintenance. This study proposes an AI-integrated autonomous robotic system combining real-time monitoring, predictive analytics, and intelligent cleaning for enhanced solar panel performance. We developed a hybrid system that integrates CNN-LSTM-based fault detection, Reinforcement Learning (DQN)-driven robotic cleaning, and Edge AI analytics for low-latency decision-making. Thermal and LiDAR-equipped drones detect panel faults, while ground robots clean panel surfaces based on real-time dust and temperature data. The system is built on Jetson Nano and Raspberry Pi 4B units with MQTT-based IoT communication. The system achieved an average cleaning efficiency of 91.3%, reducing dust density from 3.9 to 0.28 mg/m³, and restoring up to 31.2% energy output on heavily soiled panels. CNN-LSTM-based fault detection delivered 92.3% accuracy, while the RL-based cleaning policy reduced energy and water consumption by 34.9%. Edge inference latency averaged 47.2 ms, outperforming cloud processing by 63%. A strong correlation, r = 0.87 between dust concentration and thermal anomalies, was confirmed. The proposed IEEE 1876-compliant framework offers a resilient and intelligent solution for real-time solar panel maintenance. By leveraging AI, robotics, and edge computing, the system enhances energy efficiency, reduces manual labor, and provides a scalable model for climate-resilient, smart solar infrastructure.

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Cite This Study

Kishor et al. (2025) studied this question.

synapsesocial.com/papers/68bb49db6d6d5674bcd00462https://doi.org/10.1038/s41598-025-17313-6
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